Full-Automatic Kitchen Towel & Glue Lamination Toilet Roll Machine Production Line | HX-1575/2000/2900BL

HX-1575/2000/2900BL is a full-automatic kitchen towel and glue lamination toilet roll machine production line. Engineered for high-capacity tissue mills, it seamlessly integrates pneumatic jumbo roll feeding, precision double-side 3D embossing, uniform glue lamination, and automated inline band saw cutting. Governed by a smart PLC system, this versatile production line delivers exceptional water absorbency for premium kitchen towels and unmatched efficiency for high-end toilet tissue manufacturing.

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Product Detail

Product Overview

HX-BL Series represents the pinnacle of modern tissue converting technology. As a fully integrated production line, this high-performance glue lamination toilet roll machine seamlessly handles jumbo roll lifting, double-side 3D embossing, precision glue lamination, high-speed perforating, automatic tail sealing, and inline log cutting.

Whether you are looking to tap into the premium high-absorbency kitchen towel market or upgrade your toilet tissue softness, our toilet paper machine delivers industry-leading efficiency with minimal labor costs.

Automated Production Process Flow

Maximize your workshop efficiency with our 100% synchronized inline setup:

Pneumatic Jumbo Roll Loading (2 Backstands)
Double-Side 3D Embossing Unit (Point-to-Point / Nested)
Precision Glue Lamination Unit (Colored or Clear Adhesive)
High-Speed Perforating & Rewinding (Tight-to-Loose Tension Control)
Automatic Tail Trimming, Spray Gluing & Sealing
Finished Tissue Log Output & Conveying
Automatic Heavy-Duty Band Saw Cutting Machine
Output to Individual Packing Line

Key Features & Engineering Advantages

1. Advanced Glue Lamination & 3D Embossing

Our glue lamination toilet roll machine utilizes an advanced point-to-point or nested glue lamination system. Combined with heavy-duty steel-to-rubber or steel-to-wool embossing rollers, it builds volumetric air pockets between paper plies, exponentially increasing the water absorbency and thickness of kitchen towels.

2. Smart PLC & HMI Touch Screen Control

The entire production line is governed by an international brand PLC programmable controller and a user-friendly Human-Machine Interface (HMI). Real-time parameters, variable frequency speed control, and diagnostic troubleshooting can be monitored and adjusted with a single touch.

3. Smart Web Break Protection & Tension Control

Each jumbo roll stand is equipped with an independent pneumatic web tension control device to handle varying paper qualities. In case of a paper break, the sensor triggers an automatic machine stop, preventing material waste and protecting the blades.

4. Flawless "Tight-to-Loose" Rewinding Technology

To ensure the perfect aesthetic look and structure of the final rolls, the log rewinding process applies a specialized "tight first and loose afterward" tension profile. This prevents the inner core from collapsing while keeping the outer layers fluffy and easy to tear.

5. Premium Component Configuration

To ensure 24/7 industrial-grade continuous production, all critical components—including heavy-duty bearings, electrical elements, and synchronous driving belts—are sourced from premium global brands, drastically reducing downtime and maintenance costs.

Technical Specifications

Technical Parameters	HX-1575BL	HX-2000BL	HX-2900BL
Machine Type	Glue Lamination Toilet Roll Machine	Glue Lamination Toilet Roll Machine	Glue Lamination Toilet Roll Machine
Max. Jumbo Roll Width	≤ 1750 mm	≤ 2000 mm	≤ 2850 mm
Max. Jumbo Roll Diameter	≤ 1500 mm	≤ 1500 mm	≤ 1500 mm
Jumbo Roll Core I.D.	76 mm (Standard)	76 mm (Standard)	76 mm (Standard)
Finished Roll O.D.	Φ 90 - 150 mm (Pneumatic Cylinder Adjustable)	Φ 90 - 150 mm	Φ 90 - 150 mm
Finished Roll Core O.D.	Φ 32 - 50 mm (Adjustable)	Φ 32 - 50 mm	Φ 32 - 50 mm
Perforation Pitch	100 - 250 mm (Adjustable)	100 - 250 mm	100 - 250 mm
Design Production Speed	100 - 180 m/min	100 - 180 m/min	100 - 180 m/min
Control System	Siemens/Mitsubishi PLC & HMI Touch Screen	PLC & HMI	PLC & HMI
Air Pressure Required	0.5 - 0.8 Mpa (User-supplied)	0.5 - 0.8 Mpa	0.5 - 0.8 Mpa

Detailed Component Structure

Embossing System: Optional steel-to-rubber, steel-to-leather, or steel-to-steel rollers. Custom patterns (laser-engraved) available upon request to display your brand logo.
Glue Unit: Anodized glue applicator rollers ensure precise and uniform adhesive distribution without edge leaking.
Log Saw System: Connects seamlessly with an automated band saw cutting machine equipped with automatic blade sharpening and deviation correction features.